#Design for Additive Manufacturing (DFAM)

[faultfalha]

Stark buildings emitted a faint digital hum as we traversed the unfamiliar cityscape. It seemed as if we were lost, but then suddenly we spotted a sleek, shimmering behemoth, standing in contrast to the other buildings. We knew its name, Metafold, and its purpose. It was a firm devoted to the almost magical intersection of geometry and technology. Inside, a hushed tension filled the building. Everywhere we looked, there was a quiet excitement, as if they all knew something great was about to happen. Suddenly, we heard the roar of distant cheers; they had just closed a funding round. An enormous 1.78 million dollars had been raised in a single day. We felt the energy in the air; finally, the world had begun to take notice. Metafold had invented a new form of art, a kind of 3D printing that could create forms of beauty and complexity that had never been seen before. To the workers of this fledgling company, it was a kind of salvation, a way forward and a way out. We could feel the hope that existed in the building, and we felt proud to have been part of it.

[ukquickparts]

Understanding the Ability of DFAM in Metal Manufacturing

Introduction to DFAM — DFAM stands for Design for Additive Manufacturing, Customise design for 3D printing procedure. Optimises function, geometry and material used, Main component to unlock AM’s complete potential. Benefits of DFAM in metal manufacturing — Strong but lightweight metal parts, Reduced material waste, Enhanced performance with complex geometries, Faster production and prototyping. For more information visit here: https://www.slideshare.net/slideshow/understanding-the-ability-of-dfam-in-metal-manufacturing/280147323

[ippnoida]

Materialise updates Magics 3D additive manufacturing software

Materialise has released the latest version of its Magics software for the additive manufacturing market. The Magics 2025 release is said to make it possible to print parts that were previously beyond 3D printing.

This claim is based upon a new ability for seamless processing of nTop implicit geometries without the need for mesh conversion in order to reduce the preparation time for complex parts. Thus nTop is an American software company that develops design software specifically for creating parts that will only be produced using additive manufacturing.

This fits with the Design For Additive Manufacturing movement, or DfAM, which differs from the more common approach of using CAD design to create parts that can be produced by both conventional and digital manufacturing. The DfAM approach allows designers to take advantage of the specific characteristics of additive manufacturing, such as latticing to create lightweight parts without sacrificing strength.

nTop engine

The nTop engine is based on computational design, which allows users to iterate rapidly through different variations, and to assess quickly how any changes will affect the final performance. The downside is that this requires substantial data and memory requirements. But now Materialise has improved the slicing capabilities of its new build processors to work with these designs. The build processor is essentially RIP’ing those designs to create the print instructions for a specific 3D printer.

Materialise and nTop set up an Early Access Program in 2024 to persuade users to try this technology. One of the participating companies was DMG Mori Technium Europe, which specialises in precision machining and additive manufacturing. Martin Blanke, a Project engineer with this company, explained, “Before joining the Materialise and nTop Early Access Program, meshing complex geometries consumed days of work. Now, with the new integration into Magics, it takes seconds. This integration hasn’t just streamlined our workflow – it fundamentally enhances our ability to design for additive manufacturing. Collaborations like this are exactly what our industry needs to overcome technical barriers and push additive manufacturing toward its full potential.”

BREP processing

Besides this, Magics 2025 also features extended BREP processing, which refers to Boundary REPresentation as used to define the volume of a 3D part. Here, Magics aims to help users work with native CAD geometry, by offering higher part quality, faster performance, and a reduced need for manual fixes. It’s suitable for CNC workflows as well as SLS, MJF, and Metal LPBF users. It supports advanced functionalities such as measurements, wall thickness analysis, nesting, and STEP file export for integration into CAM or CAD software.

Materialise has also sought to reduce costs associated with additive manufacturing, particularly around post-print finishing which can account for up to 60% of total costs. The latest Magics brings further optimizations for build preparation workflows and support generation, reducing material use and post-processing requirements while maintaining high-quality output.

Amongst the new features is ‘Replace Part & Transfer Support’ – which is used for series production and prototyping, and can reduce repetitive work, human error, and lead times. There is also ‘Self-Supporting Shell & Honeycomb’ – which minimizes the supports used in complex areas through self-supporting volumes, which reduces the post-printing processing.

The new release also includes several functional updates to simplify the user experience and to optimize rendering and memory usage for more efficient workflows. This includes up to 40% less video memory usage for marked mesh parts.

Enabling the next generation of additive manufacturing

In addition, Materialise has partnered with two other companies, Raplas and One Click Metal, to integrate the Materialise build processor into their systems. Bryan Crutchfield, vice president and general manager of Materialise North America, explained, “Materialise’s strategy is to enable the next generation of additive manufacturing by combining advanced software with diverse hardware platforms. Collaborations with Raplas and One Click Metal and the launch of the 2025 Magics release reflect our commitment to supporting the full spectrum of AM production. These solutions empower customers to save time, reduce risks, and lower costs, supporting successful AM builds from start to finish.”

One Click Metal has integrated the Materialise Build Processor into its ecosystem to give users improved control over their production processes and to streamline operations as it seeks further growth in the mid-market 3D printing sector.

Raplas focusses on resin-based additive manufacturing using the SLA or Stereolithography approach. Richard Wooldridge, CEO of Raplas, commented, “By combining Raplas’ tailor-made SLA 3D printing technology with Materialise’s advanced Build Processor, we are addressing inefficiencies of legacy systems. This partnership has already demonstrated remarkable results, including a 30-40% increase in printing speed, enhanced part quality, and minimum post-processing requirements.”

Udo Eberlein, vice president of software at Materialise, noted, “We are listening closely to the demands of the market and evolving our software portfolio into an integrated range of solutions that work together with other manufacturing tools. By addressing challenges such as cost, scalability, and precision, we are laying the foundation for seamless workflows that connect additive manufacturing to broader production ecosystems.”

Materialise mainly works in the aerospace, healthcare, and automotive, and as well as the software it also offers an extensive portfolio of 3D printing hardware. You can find further details on this from materialise.com.

First published in the Printing and Manufacturing Journal on 28th April 2025. Republished by permission.

[aprios]

DfM vs DfAM: What’s the Right Approach for Your Product Design

When bringing a new product to market, one of the earliest and most consequential decisions you'll make isn't about marketing strategy or pricing—it's about your design approach. The methodology you choose fundamentally impacts everything from production costs and timelines to your product's ultimate quality and performance.

Today's manufacturing landscape presents two primary design philosophies: traditional Design for Manufacturing (DfM) and the newer, increasingly important Design for Additive Manufacturing (DfAM). These approaches represent fundamentally different ways of thinking about how your product will come to life.

For companies seeking design for manufacturing solutions, understanding the distinction between these methodologies isn't just academic—it's essential to your bottom line. Choose incorrectly, and you might face unnecessary costs, production delays, or even design compromises that affect your product's functionality.

In this comprehensive guide, we'll explore:

The fundamental principles behind DfM and DfAM

Critical differences in approach and application

How to determine which methodology fits your specific product needs

Real-world applications in various industries, including medical devices

Integration strategies that leverage the best of both worlds

Future trends shaping design for manufacturing

Whether you're developing consumer products, medical devices, industrial equipment, or specialized components, understanding these design approaches will empower you to make informed decisions that optimize both production efficiency and product performance. Let's dive into the details that matter.

Ready to optimize your product design process? Schedule a consultation call with our engineering team to identify the ideal design approach for your specific needs.

What is Design for Manufacturing (DfM)?

Design for Manufacturing (DfM) represents a traditional but highly refined approach to product development that focuses on optimizing designs for efficient, cost-effective production using conventional manufacturing methods. This methodology has been the backbone of industrial production for decades, evolving alongside manufacturing technologies to create increasingly sophisticated products.

Core Principles of DfM

At its heart, DfM involves anticipating and addressing manufacturing requirements during the earliest stages of product design. Rather than creating a design and then figuring out how to manufacture it (often leading to costly redesigns), DfM integrates manufacturing considerations from day one.

The fundamental principles of design for manufacturing services include:

Material Selection Optimization: Choosing materials that balance performance requirements with manufacturing constraints and cost considerations.

Production Process Alignment: Designing components specifically for the intended manufacturing process, whether injection molding, CNC machining, sheet metal fabrication, or other traditional methods.

Assembly Simplification: Reducing part count, minimizing assembly steps, and standardizing components to streamline production.

Tolerance Management: Designing with appropriate tolerances that maintain functionality while avoiding unnecessarily tight tolerances that drive up costs.

When implemented properly, design for manufacturing solutions lead to products that not only perform as intended but can be efficiently produced at scale with consistent quality.

DfM for Traditional Manufacturing Methods

Different manufacturing processes come with their own design requirements and constraints. Let's explore how DfM principles apply to common production methods:

Injection Molding

Design for Injection Molding requires specific considerations like:

Uniform wall thicknesses to prevent warping and sink marks

Appropriate draft angles for smooth part ejection

Strategic rib placement for structural integrity without excessive material

Gate location planning to minimize visible marks and optimize flow

These considerations are particularly important for high-volume production, where minor design inefficiencies can multiply into significant costs across thousands or millions of units.

CNC Machining

DfM for machined parts focuses on:

Designing geometries accessible to cutting tools

Minimizing the number of machine setups required

Avoiding deep pockets that require specialized tooling

Planning for fixturing and workholding during fabrication

Here's the thing: while these traditional manufacturing methods have significant limitations, they've been refined over decades to achieve remarkable efficiency when designs properly accommodate their constraints.

DfM in Medical Device Development

One area where traditional DfM remains particularly crucial is in DFM for medical devices. The medical device industry faces unique challenges that make thoughtful design for manufacturing essential:

Regulatory requirements demand consistent quality and traceability

Patient safety depends on manufacturing precision and reliability

Sterilization requirements influence material and design choices

High-volume production must maintain exacting standards

For medical device manufacturers, integrating DfM principles early in development helps navigate these challenges while controlling costs. The structured approach of traditional DfM aligns well with the documentation requirements and validation protocols common in regulated industries.

Now let's dive into how additive manufacturing is changing this landscape.

Understanding Design for Additive Manufacturing (DfAM)

While traditional manufacturing methods subtract material (cutting, drilling) or reshape it (molding, forming), additive manufacturing builds objects layer by layer. This fundamental difference requires an entirely different design approach: Design for Additive Manufacturing (DfAM).

Breaking Free from Traditional Constraints

DfAM represents a paradigm shift in how we think about product design. Rather than designing around the limitations of conventional manufacturing processes, DfAM embraces the unique capabilities of additive technologies. This approach offers extraordinary freedom to create previously impossible geometries.

The core advantages of DfAM include:

Complex Geometries: Creating internal channels, lattice structures, and organic shapes that would be impossible or prohibitively expensive with traditional methods.

Part Consolidation: Combining multiple components into single, complex parts to eliminate assembly steps and potential failure points.

Mass Customization: Economically producing variations of a design without the tooling changes required by traditional manufacturing.

Weight Optimization: Developing structures that use material only where needed for strength while minimizing weight in non-critical areas.

What does this mean for you? The ability to reimagine products entirely rather than simply adapting existing designs to manufacturing constraints.

DfAM Principles and Methodologies

Effective DfAM requires understanding both the capabilities and limitations of various additive technologies. Each 3D printing process—whether powder bed fusion, material extrusion, vat photopolymerization, or others—comes with its own design considerations.

Topology Optimization

One of the most powerful DfAM approaches is topology optimization, which uses computational algorithms to determine the optimal material distribution within a design space. This data-driven approach creates structures that:

Maximize strength-to-weight ratios

Distribute stress more effectively

Reduce material usage while maintaining performance

Often result in organic, non-intuitive geometries

Support Structure Considerations

Unlike traditional manufacturing, many additive processes require support structures for overhangs and other challenging geometries. Effective DfAM addresses this by:

Orienting parts to minimize support requirements

Designing self-supporting features where possible

Creating easily removable supports that don't compromise surface finish

Incorporating supports as functional elements of the final design

When DfAM Excels

Design for Additive Manufacturing offers particular advantages in certain scenarios:

Low-volume, high-complexity parts where tooling costs would be prohibitive

Highly customized products tailored to individual user requirements

Lightweighting applications in aerospace, automotive, and other weight-sensitive industries

Consolidated assemblies that reduce part count and assembly complexity

Fluid flow optimization through complex internal channels and structures

Now that we've explored both approaches individually, let's examine how to determine which one best suits your specific project needs.

Choosing the Right Approach: Decision Factors

Selecting between DfM and DfAM isn't a matter of which approach is universally "better"—it's about identifying which methodology aligns with your specific product requirements, production volumes, and business objectives. Here's a systematic framework to guide your decision.

Production Volume Considerations

One of the most significant factors in your design approach decision is the anticipated production volume:

High-Volume Production

For products produced in thousands or millions of units, traditional design for manufacturing solutions often remain the most cost-effective approach. While initial tooling costs for processes like injection molding can be substantial, these costs amortize across large production runs, resulting in very low per-unit manufacturing costs.

DfM excels here because:

Per-part costs decrease dramatically at scale

Process consistency and quality control are well-established

Production speeds for conventional methods typically outpace additive manufacturing

Low-Volume Production

For products with annual volumes in the dozens or hundreds, DfAM often provides compelling advantages:

Elimination of expensive tooling costs

Faster time-to-market without mold creation lead times

Greater design flexibility for iterative improvements

Economic feasibility for customized variants

Geometric Complexity Requirements

The complexity of your product's geometry should heavily influence your design approach:

Simple Geometries

Products with relatively simple geometries—those made primarily of prismatic shapes, uniform wall thicknesses, and limited internal features—often benefit from traditional DfM approaches. These designs readily accommodate conventional manufacturing processes without significant compromise.

Complex Geometries

When your product requires:

Internal channels or structures

Organic, non-uniform shapes

Lattice or honeycomb structures for weight reduction

Consolidated parts with complex interfaces

DfAM provides capabilities that traditional manufacturing simply cannot match, or can only achieve at prohibitive cost.

Material Requirements

Your material selection requirements play a crucial role in determining the appropriate design approach:

Wide Material Selection

Traditional manufacturing offers access to thousands of material formulations with well-documented properties, certifications, and performance histories. If your product requires specific:

Medical-grade polymers with regulatory approvals

High-performance engineering plastics with precise specifications

Materials with specialized characteristics (optical clarity, biocompatibility, etc.)

Traditional design for manufacturing services may provide advantages due to the broader material ecosystem.

Specialized Material Properties

Conversely, additive manufacturing excels with:

Multi-material components

Gradient materials with varying properties

Novel materials specifically formulated for additive processes

Materials with properties tailored through print parameters

Time-to-Market Pressures

Market timing often drives design methodology decisions:

For rapid product development where beating competitors to market represents significant value, DfAM often enables faster development cycles by:

Eliminating tooling lead times (often 8-16 weeks for injection molds)

Facilitating rapid design iterations without tool modifications

Enabling parallel development of multiple design candidates

For products entering established markets where cost optimization matters more than speed, traditional DfM's focus on production efficiency may deliver greater long-term value.

Here's a comparison table summarizing key decision factors:

Factor

Favors DfM

Favors DfAM

Production Volume

High (10,000+ units)

Low to Medium (<1,000 units)

Geometric Complexity

Low to Medium

High

Material Requirements

Standard, well-characterized

Specialized or novel

Time-to-Market

Standard

Accelerated

Cost Structure

Higher upfront, lower per-unit

Lower upfront, higher per-unit

Product Lifecycle

Long, stable

Short, evolving

Hybrid Approaches: Combining DfM and DfAM

The decision between DfM and DfAM isn't always binary. Many successful product development strategies leverage hybrid approaches that combine the strengths of both methodologies. This integration can create powerful synergies that optimize both design performance and manufacturing efficiency.

Strategic Integration Strategies

Effective hybrid approaches typically implement one of several integration strategies:

1. Component-Based Hybridization

In this approach, different components within the same product use different design methodologies based on their specific requirements:

Complex, low-stress components leverage DfAM for geometric freedom

High-stress structural components use traditional DfM for proven reliability

High-volume, simple components utilize conventional manufacturing for cost efficiency

This strategic allocation of design approaches optimizes the overall product while respecting the strengths and limitations of each methodology.

2. Development Phase Hybridization

Another effective approach uses different methodologies at different stages of product development:

Concept development and early prototyping utilize DfAM for rapid iteration

Late-stage prototyping transitions to DfM principles to prepare for mass production

Manufacturing validation uses processes identical to final production

This progression allows teams to maintain agility early while ensuring manufacturability as the design matures.

Case Study: Medical Device Development

The medical device industry provides excellent examples of successful hybrid approaches. Consider a complex surgical instrument development program:

Critical handles and grips are designed using traditional DFM for medical devices to ensure reliable ergonomics and cost-effective production

Complex internal mechanisms leverage DfAM to reduce part count and enable sophisticated functionality

Prototypes use additive manufacturing for rapid testing iterations

Final production implements injection molding for high-volume components alongside selective additive manufacturing for complex subassemblies

This integrated approach delivers a superior product faster than either methodology could achieve independently.

Now let's dive deeper into real-world applications of both approaches.

Real-World Applications and Case Studies

Understanding how DfM and DfAM principles apply in practice helps clarify when each approach delivers optimal results. Let's examine specific applications across different industries.

DfM Success Stories

Consumer Electronics

A leading consumer electronics manufacturer implemented comprehensive design for manufacturing solutions when developing a new portable device. Their approach included:

Material selection optimized for both structural requirements and injection molding process parameters

Design modifications to eliminate undercuts and simplify tooling

Strategic use of snap-fits and self-locating features to reduce assembly time by 47%

Wall thickness standardization to prevent warping and sink marks

The result? Production costs decreased by 22% compared to the previous generation while maintaining premium build quality and reducing assembly defects by over 60%.

Medical Device Manufacturing

A medical diagnostics company applied DFM for medical devices when developing a new point-of-care testing platform:

Components were designed specifically for automated assembly

Material selection focused on biocompatibility and regulatory compliance

Tolerance stacking analysis identified and resolved potential fit issues before tooling

Design validation included manufacturing process simulation

These efforts reduced their production ramp-up time from 9 months to just 7 weeks while maintaining 100% compliance with regulatory requirements.

DfAM Transformations

Aerospace Component Redesign

An aerospace manufacturer redesigned a critical ducting component using DfAM principles:

Consolidated 18 separate parts into a single printed component

Reduced weight by 64% through topology optimization

Improved airflow efficiency by 23% using organic internal geometries

Eliminated multiple assembly operations and potential leak points

The redesigned component not only performed better but eliminated tooling costs and simplified supply chain management.

Customized Medical Implants

A medical device company implemented DfAM to create patient-specific implants:

Each implant is designed using patient CT scan data

Lattice structures promote tissue integration while maintaining strength

Production requires no tooling, enabling economical patient-specific manufacturing

Design-to-delivery time reduced from weeks to days

This application demonstrates how DfAM enables entirely new product categories that would be impossible with traditional manufacturing approaches.

What does this mean for you? The right design approach depends entirely on what you're trying to accomplish—mass production efficiency or design innovation—and sometimes, the best answer involves elements of both.

Future Trends: The Evolving Landscape of Manufacturing Design

The boundary between DfM and DfAM continues to evolve as manufacturing technologies advance and design tools become more sophisticated. Understanding emerging trends helps companies stay ahead of the curve and make forward-looking design decisions.

Artificial Intelligence in Design

AI is transforming both traditional design for manufacturing services and additive approaches:

Generative design algorithms automatically explore thousands of design iterations that balance performance requirements with manufacturing constraints

Machine learning systems predict manufacturing outcomes based on design parameters, enabling proactive optimization

AI-powered design validation tools identify potential issues earlier in the development process

These technologies are breaking down the traditional barriers between design and manufacturing, creating more integrated processes regardless of manufacturing method.

Materials Innovation

Novel materials are expanding the capabilities of both traditional and additive manufacturing:

Advanced composites with engineered properties are becoming compatible with injection molding processes

New additive materials increasingly match or exceed the performance of traditional engineering materials

Multi-material printing capabilities enable previously impossible functional gradients within parts

As material options expand, the decision factors between DfM and DfAM shift from "can it be made?" to "what's the most efficient way to make it?"

Sustainability Considerations

Sustainability is becoming a critical design factor across all manufacturing approaches:

Design for disassembly and recycling is being integrated into traditional DfM principles

DfAM enables material reduction through topology optimization and lattice structures

Lifecycle assessment tools help designers quantify the environmental impact of different design and manufacturing approaches

Forward-thinking companies are finding that sustainable design practices often align with manufacturing efficiency, creating business and environmental benefits simultaneously.

Convergence of Technologies

Perhaps the most significant trend is the gradual convergence of traditional and additive technologies:

Hybrid manufacturing systems combine additive and subtractive processes in single machines

Production lines increasingly integrate both methodologies within unified workflows

Design software bridges the gap between approaches, allowing designers to apply appropriate principles to different features

This convergence suggests that the future won't be about choosing between DfM and DfAM but rather about seamlessly integrating the right approach for each specific design challenge.

Conclusion: Making the Right Choice for Your Product

The choice between Design for Manufacturing (DfM) and Design for Additive Manufacturing (DfAM) represents more than just a technical decision—it's a strategic choice that impacts your product's performance, cost structure, and time-to-market. As we've explored throughout this article, each approach offers distinct advantages for different scenarios.

Traditional DfM continues to excel for high-volume production where cost efficiency and proven materials are paramount. Its structured methodology aligns perfectly with industries requiring regulatory compliance, consistent quality, and established supply chains. For many products, particularly those produced in large quantities, design for manufacturing solutions remain the optimal approach.

Conversely, DfAM unlocks unprecedented design freedom, enabling complex geometries, part consolidation, and customization that traditional methods simply cannot achieve. For low-volume, high-complexity applications or products requiring rapid development, DfAM provides compelling advantages that can transform your approach to innovation.

Many leading companies are discovering that integrating both methodologies—applying each where it delivers the greatest value—creates the optimal development strategy. This hybrid approach harnesses the efficiency of traditional manufacturing alongside the design freedom of additive technologies.

[imaginariums-world]

Unlock the full potential of additive manufacturing with Design for Additive Manufacturing (DFAM) by Imaginarium. Our DFAM services enable you to create complex geometries, optimize material usage, and innovate without the constraints of traditional manufacturing methods. Whether you're in automotive, aerospace, or consumer goods, our expertise in DFAM will help you bring your most ambitious designs to life. Explore our services and transform your ideas into reality with Imaginarium.

[wipro-3d]

Design For Additive Manufacturing (DFAM) - Wipro 3D

Wipro 3D design for Additive Manufacturing (DfAM) can transform your metal 3D printing process.Our DFAM expertise enables you to optimize product design, reduce production time, and achieve greater accuracy.

[themakersmovement]

3D Printing Innovator’s Roundtable Webinar: Ditching DfAM and Embracing Design Freedom In an industry where change is constant and unpredictable, professionals across the manufacturing industry have turned to additive manufacturing (AM) to overcome design and supply chain challenges.... View the entire article via our website. https://buff.ly/3C9NUuz

[wipro3d]

DFAM Design for Additive Manufacturing

Wipro 3d offers additive thinking framework DFAM design for Additive Manufacturing process to evaluate every component right from service Conditions to design genesis to satisfy the client to bring technology into mainstream operations. We carry the capability to offer our clients a co-creation of test beds as a final measure of prove outs, where a business case permits.

https://wipro-3d.com/technology/dfam-design-for-additive-manufacturing

[printform1]

Manufacturing On Demand | Custom Parts Manufacturing | Printform.

PrintForm is your partner for smarter, innovative, and multi-purpose manufacturing. We recognize the importance of technology across the manufacturing world and are always working to bring you the largest variety of industrial 3D printing and additive manufacturing materials. At PrintForm, we believe that integrating advanced technology helps turn a challenging and laborious processinto a convenient, computerized, and instantaneous solution.

We proudly offer our customers an upgraded business platform with an online instant quoting system that yields unmatched results. With the highly efficient and highly accurate instant quoting system, manufacturing is as convenient as online shopping.

From traditional methods like CNC Machining, Injection Molding, and Sheet Metal, to the latest and modern 3D printing technology, we offer a selection of additive manufacturing technologies, including DFAM (Design for Additive Manufacturing), SLA (Stereolithography), SLS (Selective Laser Sintering), FDM (Fused Deposition Modeling), CJP (Color Jet Printing), DMLS (Direct Metal Laser Sintering), MJF (Multi Jet Fusion), PolyJet, and Cast Urethane (Silicone Molding).

Whether you are looking for rapid prototyping, concept modeling, casting patterns, or end-use parts solution, we can help you get them faster at low-cost and high-quality.

As one of the digital change supporters, our goal is to use digital solutions to provide our customers with a simpler, easier, and more intuitive shipping experience from start to end. To make it easy and efficient for you, PrintForm has introduced PaasPort (Parts as a Service Portal), a SaaS application for its users. From here, you can upload your3D CAD printed part design, get your instant quote, and order your parts without any hassle.

The traditional quoting method takes a while; engineers check drawings, customers select processes and materials, and then a calculation is done manually. However, when an instant quotation system is used, the process becomes effective and quicker. You can instantly upload your 3D CAD files in different formats and choose the material, heat treatment, surface finish, quantity, and process to your preference. In a matter of seconds, you will get the prices and can book your order without delay.

The PaasPortapplication by PrintForm makes it easier for you to quote, purchase, and track your order for rapid prototyping and custom made parts. It’s not only the easiest way to fix the deal with your new project, but you can also enjoy a 24 hours service on theportal.Get quotes instantly, at any time, day or night, from anywhere in the world. Log in, submit details, get a quote in seconds, and receive your order in days,all in one easy-to-use digital experience.

 https://printform.com/printforms-online-instant-quoting-system-paasport-parts-as-a-service-portalRead more - https://printform.com/printforms-online-instant-quoting-system-paasport-parts-as-a-service-portal/

[veerometalsindia]

Veer-O-Metals has always been in the forefront of embracing the latest developments in the industry, with a basic philosophy of innovation and enhanced technology. We're now integrating metal additive manufacturing to our cutting-edge manufacturing technologies (Metal 3D- Printing).Veer-O-Metals offers metal 3D printing manufacturing solutions for all scales of production, from rapid prototyping of complicated shaped components to on-demand tooling and the rapid manufacturing of thousands of parts in situations where traditional tooling is an expensive choice. It is a revolutionary technology in which items (parts, prototypes, tools, and assemblies) are manufactured automatically from 3D CAD models without the use of cutters, tools, jigs, or fixtures.Our Providers:We offer a complete metal 3D printing eco system to serve industries such as defence, aerospace, heat exchangers, RF antennas, healthcare, and oil and gas.We provide value to our customers' products by redesigning parts to save weight and consolidate difficult machining elements.Our additive manufacturing technology aids in the enhancement of component functional performance, complicated geometry, and gradient matrix.Metal 3D printing is supported by a whole eco system.We offer additive manufacturing design services (DFAM).Optimization of topologyManufacturing hybrids.Visit or Call +91 9513422844 to know more about us.#Veerometals #EidAlFitr #EidMubarak #HappyEid #eid #eidmubarak2021 #industrial #standards #machinery #industrialmetal #engineering #manufacturing #electrical #assemblies #industrialproducts #Metal #metalwork #Fabrication #FabricationSpecialists #Components #MechanicalCustom Metal Stamping (Bangalore)

[metal3d]

Metal 3D Printing Services in Germany

1. About 3D Printing

Metal Additive Manufacturing, which is commonly referred as Metal 3D Printing (DMLS), is an augmented cutting-edge technology that produces three-dimensional parts layer by layer from a metal material. This technology makes it possible for manufacturers to produce complex parts without any design constraints of traditional manufacturing. It allows for the rapid manufacturing and rapid prototyping of complex end-use parts by overcoming the design constraints, traditional machine tools, special tools and reducing the lead time in manufacturing cycles and raw material wastage. Metal 3D printing uses simulation to improve the quality of the part manufactured and minimize the risk of production failure. This is ideal for discrete manufacturing processes and adoptable for customization as per customer needs.

When to Choose Metal 3D Printing

·         Design complex components without adding cost.

·         Create functional designs without manufacturing limitations.

·         Skip investment in manufacturing tools.

·         Shorten time to market.

·         Eliminate stock-related costs and risks.

·         Ideal for discrete manufacturing products

 2. Benefits of 3D Printing

We have complete eco system in metal 3D printing to serve verticals     like defense, aerospace, heat exchanger, RF Antenna, healthcare, oil and     gas.

We create value for our customers by redesigning parts to achieve     weight reduction and complicated machining parts consolidation.

Our additive manufacturing process help in enhancing the functional     performance of the components, achieve complex geometry and gradient     matrix.

We have complete eco system to support Metal 3D printing process.

We provide design for additive manufacturing (DFAM).

Topology optimization.

Hybrid manufacturing.

       Why Choose Veer-O-Metals?

VOM is a one - stop solution for design, prototype & production parts.

Provide Integrated technology solution by synchronizing conventional and 3D printing as hybrid manufacturing methods.

In house precision machining & post process and tool room facility.

Over 50 years of experience in metal parts manufacturing & Engineering excellence with in-depth knowledge in multiple domains.

Integrated In-house ERP System.

Robust Quality System.

Rapid Prototyping and Rapid Manufacturing Solutions.

  3. Technology Advancement in 3D Printing:

           3D printing is an advanced manufacturing technology which has overcame many constrains of conventional manufacturing. This technology is giving much better results in terms of weight reduction, Heat transfer rate in heat exchangers, Reduced cooling time in casting and molding industries by using conformal cooling inserts. Aerospace and Defence is adopting the technology in a faster manner because of its significant advantages. Customization is a big benefit of 3D printing which is utilised in large scale by medical industry.

           Many new materials are getting Developed in 3D printing and lot of research and development is going on in the field. 3D printing is creating a great impact in current market and rising as a Next gen technology.

 4. 3D Printing for Manufacturing Industries:

3D printing, also known as additive manufacturing, has come a long way since it was first developed in the 1980s. While 3D printing originated as a tool for rapid prototyping, it has now evolved to cover a number of different technologies.  

The evolution of 3D printing has seen a rapid growth in the number of companies adopting the technology. The applications and use cases vary across industries, but broadly include tooling aids, visual and functional prototypes — and even end-use parts.

 As the potential applications for 3D printing increase, companies are finding ways to create new business models and opportunities with the technology.

 In this guide, we’ll be exploring the current state of 3D printing across a range of industries, including how the technology is being used across sectors. Using real-life examples, we hope that this guide gives you an in-depth understanding of how 3D printing is being used to drive innovation and business growth.

 Applications for 3D printing:

 1.   Aerospace & Defence

The aerospace and defence (A&D) industry is one of the earliest adopters of 3D printing, with the first use of the technology going back to 1989. Now, three decades later, A&D represents a 16.8% share of the $10.4 billion additive manufacturing market and heavily contributes to ongoing research efforts within the industry. 

 The advancement of AM within A&D is in large part driven by key industry players, including GE, Airbus, Boeing, Safran and GKN. These companies and others have identified the value proposition 3D printing brings to:

 ·         Functional prototypes

·         Tooling

·         Lightweight components

 As we can see, 3D printing for aerospace isn’t limited to prototypes. Real, functional parts are also being 3D printed and used in aircraft. A few examples of parts that can be produced with 3D printing include air ducts (SLS), wall panels (FDM) and even structural metalcomponents (DMLS, EBM, DED).

 The Benefits of 3D printing for Aerospace & Defence  

Low-volume production

 Weight reduction

 Material efficiency

 Part consolidation

 Maintenance & repair

 Aerospace applications

Aircraft interior components Structural components for defence systems Tooling Spare parts

      2.   Automotive

 The automotive industry is a growing user of additive manufacturing: in 2019 alone, global automotive AM revenues reached $1.4 billion. This figure only looks set to increase, as revenues relating to AM in automotive part production are expected to reach $5.8 billion by 2025, according to a SmarTech report. In areas like motorsports and performance racing, design tools like generative design and topology optimisation are slowly changing traditional approaches to designing parts.

 While prototyping currently remains the main application of 3D printing in the automotive industry, companies are increasingly finding other use cases, such as tooling. Additionally, the several automotive companies are beginning to find innovate end-use applications for 3D printing, signalling an exciting development for the sector.

 The Benefits of 3D printing for Automotive

 Faster product development

Greater design flexibility

Customisation

Create complex geometries

 Automotive applications

3D-printed custom seats

Prototypes   Tooling  Spare and replacement parts End-use parts

 3.   Medical & Dental

The medical and dental industry is one of the fastest-growing adopters of additive manufacturing. And with 97% of medical AM professionals confident that the use of 3D printing will continue to increase within the sector, this trend seems set to continue. From medical devices to prosthetics and even bioprinting, the applications of additive manufacturing for the medical industry are versatile and wide-ranging.  

 The Benefits of 3D printing for Medical & Dental 

 Enhanced medical devices

Personalised healthcare

Medical applications

Digital dentistry

3D-printed implants & prosthetics

Bioprinting 

Surgical planning and testing 

 4.   Consumer Goods

To remain competitive in an ever-changing market landscape, retailers and consumer-oriented industries must be able to adapt to evolving consumer demands and industrial trends in an agile way. Additive manufacturing meets these needs, providing a cost-effective approach to product development, testing and production. From consumer electronics to toys and sportswear, key players within the consumer goods industry are increasingly recognising 3D printing as a valuable addition to existing manufacturing solutions.

 Additionally, the recent growth of industrial desktop 3D printers has brought the technology closers to the hands of designers and engineers, accelerating the opportunities of what can be achieved within the sector.

 The Benefits of 3D Printing for Consumer Goods

Enhanced product development

Faster time-to-market

Mass customisation 

 Consumer Goods Applications

Jewellery

Beauty & Cosmetics 

Bikes

   5.   Industrial Goods

 The industrial goods sector includes the production of machinery components, tooling and equipment used in the manufacture of other goods. With increasing production costs and the digitisation of manufacturing, industrial OEMs must constantly evolve to maintain operational agility and keep costs down. Manufacturers are therefore increasingly turning to 3D printing to stay agile, responsive, and innovative.

 Key Benefits of 3D Printing for Industrial Goods 

 Design complexity

Shorter lead times

Design complexity

On-demand production

 Industrial Goods Applications

 Tooling 

Spare parts

  5. Interviews with Top Management:

https://manufactur3dmag.com/am-health-june-july-2021-2/

[faultfalha]

In a move that is sure to revolutionize the printing industry, Metafold, a leading geometric 3D-printing specialist, has announced that it has landed $1.78M in funding. This infusion of cash will allow the company to expand its operations and bring its innovative printing technology to a wider audience. Metafold's unique printing technique, which relies on geometric folding to create three-dimensional objects, has generated a great deal of interest in the printing community. And with good reason: the results are simply stunning. Thanks to this new round of funding, Metafold is poised to take the printing world by storm. Be sure to keep an eye out for its products in the near future!

[ukquickparts]

How DfAM is Reshaping What We Make — and Who Makes It

For decades, design has been limited by what machines could manufacture. But with Direct Metal Printing (DMP) and Design for Additive Manufacturing (DfAM), those limits are vanishing fast. Engineers, innovators, and even startups are discovering that parts once deemed “impossible” to produce — due to complexity, cost, or constraints — are now fully within reach. More than a new toolset, DfAM represents a shift in who gets to innovate, not just what they can build. It’s democratising product development, levelling the field between legacy players and bold new thinkers. At Quickparts, we’re watching that transformation unfold every day. For more information visit here: https://www.slideserve.com/George125/how-dfam-is-reshaping-what-we-make-and-who-makes-it

[takenoquarter]

How To Choose The Right 3d Printing Service?

We have seen a dramatic increase in the use of 3D printing technology following the outbreak of across the globe. Many companies are using 3D printing services to outsource the technology.

Because 3D printing is expensive to implement, it's important to add a supply partner to the value chain. We have created a guide to help businesses select the right supplier for 3D printing.

Available Technologies

Working with an 3D printer service provider is essential since they have access to many different 3D printing technology. A dlp 3d printer service can cater for all types of manufacturing tasks because of its numerous options. Therefore, the variety of technologies available is one of the most important parameters in choosing the best 3D printing service for you.

Due to their larger technology range, the service provider is well-versed across all technologies. This allows them to guide customers to the most effective technology to help them achieve their objectives.

Though a person may initially prefer 3D printing a part using a particular technology, a service provider may be capable of suggesting a different technology that will work for them. This will save time, money, and post-processing work and also enhance the performance of the part.

These are the most popular polymer printing technologies that are compatible in conjunction with 3D printing bureaus.

Fused deposition modelling (FDM)

Stereolithography (SLA)

Digital light processing (DLP).

Selective laser sintering (SLS)

PolyJet printing

ColorJet printing

Popular 3D printing techniques for metal include:

Direct metal laser sintering (DMLS)

Selective laser melting (SLM)

Other technologies used by professionals that aren't as well-known include:

Digital light synthesis (DLS).

Binder jetting

Metal jet fusion (MJF)

Bound metal deposition (BMD)

Directed energy deposition (DED)

Materials are available

The process of selecting the right 3D printing service is not complete until you take into account the material. The choice of technology is largely based on material. All materials cannot effectively be used with all technologies. Only certain types of materials are appropriate for specific technologies. You should also be aware of the material's availability when deciding on the best thingiverse alternatives. 3D printing services should have the ability to print with the material you require.

There are a variety of options for 3D printing as well as related materials. The materials that are commonly used include:

FDM technology: ABS, PETG and PEEK filaments

Castable resins that are tough, high-temperature and flexible for SLA/DLP technology

For SLS technology: Nylon powder

For metal technology: Steel, titanium, nickel, copper, precious metals

Design Expertise

Design is often a neglected aspect of 3D printing. Every design can be 3D printed, but not every design should. Confused?

It's possible to print 3D any design but not all designs. A design for 3D printing must take advantage of the capabilities of technology and follow DfAM (design for additive manufacturing) principles.

A service company must recognize this distinction and consequently suggest or recommend design modifications to make it compatible with 3D printing. This can save the customer time money and materials, as well as enhance the part performance, durability and dependability. So be sure to choose a 3D printing service that has design expertise.

Niche 3D Printing Services

While it is typically good to seek out an 3D printing service with the broadest range of technology but it's not always recommended. A lot of service providers provide solutions for a specific area. It is usually seen in medical and healthcare applications.

Medical applications of 3D printing must be able to meet specific regulations, as do certain aerospace applications. For niche applications service bureaus that are FDA or ISO-approved facilities, techniques, materials, and processes should be preferred.

One-Off vs. Long-Term

It isn't important which 3D printing method you choose for a single project. Your image, reputation, work and product will not be affected by your decision.

If you're looking to incorporate 3D printing into your workflow or outsource long-term work, then choosing the best 3D printing company should be central to your strategy for integration.

Be aware of all the parameters mentioned above when selecting the best service provider for your needs, because the quality of your service and your reputation are at stake. Small hiccups can lead to major disruptions in supply and loss of face on the market. So, choose the right service provider for your short-term or long-term goals.

[discovering-belize-blogger]

How Do You Choose The Right 3d Printing Service?

In the wake of the pandemic, we are witnessing a significant increase in 3D printing technology. A lot of businesses have begun using 3D printing to outsource their technology.

Because the technology is expensive to integrate, it's worth adding a supply partner to the value chain. To allow more and companies to take advantage of the technology, we have put together a basic guide to help companies pick the right 3D printing solution partner.

Available Technologies

Working with working with a 3D printer service provider is crucial because you have access to a wide variety of 3D printing techniques. A 3d printed keycaps service has the ability to accommodate all kinds of manufacturing needs because of its numerous options. The wide range of technology available is one of the most important parameters when selecting the best 3D printing solution.

Because of their broad technology range The service provider is well-versed across all technology. This allows them to suggest and guide customers to the best technology to help them get the most value from their projects.

A client may initially desire to 3D print an item using a specific technology however, a service provider could suggest a different technology for their project, saving time, cost, and post-processing effort and enhancing the quality of the product in addition.

They are among the most well-known polymer printing technologies that can be used in conjunction with 3D printing service bureaus:

Fused deposition modelling (FDM)

Stereolithography (SLA).

Digital light processing (DLP).

Selective laser sintering (SLS)

PolyJet printing

ColorJet printing

Popular 3D printing methods for printing with metal include:

Direct metal laser sintering

Selective laser melting (SLM)

There are also other technology for professionals, but they are not as popular:

Digital light synthesizing (DLS).

Binder jetting

Metal jet fusion (MJF)

Bound metal deposition (BMD)

Directed Energy Deposition (DED).

Materials Available

It's not enough to look at the material selection when selecting the right 3D printing company. The selection of technology is largely based on material. Materials of all kinds cannot be effectively used with all technologies. Certain materials are able to be utilized effectively only in certain technologies. You should also be aware of the material's availability when deciding on the best arduino cnc shield. 3D printing services should have the ability to print with the material that you need.

3D printing services offer various technologies and the materials that go with them. The most common materials available include:

FDM technology PETG, ABS and PEEK filaments

Castable resins that are durable and high-temperature as well as flexible for SLA/DLP technology.

For SLS technology: Nylon powder

For metal technology: Steel, titanium, nickel, copper, precious metals

Design Expertise

3D printing is often ignored due to its aesthetics. Any design are able to be 3D printed, but not all designs are suitable for 3D printing. Confused?

This usually means that while it's possible to 3D-print any design, there are some that cannot be efficiently 3D printed. Design for 3D printing should take advantage of the technology and adhere to DfAM (design to additive manufacturing) principles.

A service provider must be aware of this distinction and consequently suggest or recommend design modifications for compatibility with 3D printing. Compatibility can help customers save time, money, and material and enhance the efficiency of part, durability and reliability. Therefore, make sure to select a 3D printing company with design expertise.

Niche 3D Printing Services

While it's a good idea to contact an 3D printing company that offers more options, this is not necessarily a good idea. Many service providers offer solutions for a specific niche. This is typically seen in healthcare and medical services.

Medical use of 3D printing is required to comply with certain regulations, and so are certain aerospace applications. Service bureaus that have FDAor ISO-certified facilities, materials and technologies are recommended for specific applications.

One-Off vs. Long-Term

It isn't important what 3D printing option you select for only one project. Your image, reputation, work and product won't be affected by your decision.

If you're looking to integrate 3D printing into your business or outsource your long-term tasks, selecting the best 3D printer service is a crucial component of your integration strategy.

When selecting a service provider for your product be sure to consider the various factors listed above. Your reputation and the quality of your product are at risk. A small hiccup could cause major supply disruptions and loss of face on the market. Choose the right service provider for your needs in the short or long term.

[wipro-3d]

Design For Additive Manufacturing (DFAM) - Wipro 3D

Wipro 3D design for Additive Manufacturing (DfAM) can transform your metal 3D printing process.Our DFAM expertise enables you to optimize product design, reduce production time, and achieve greater accuracy.